The Latest Recycling Technologies in Using Recycled Fiber

Written by:  • Edited by: Lindsay Evans
Published Jan 15, 2010
• Related Guides: Waste

There are some wastes that we cannot simply avoid like the absorbent hygienic products used by both the young and old members of our families. Fortunately, the latest in recycling technologies have come up with solutions for these kinds of wastes.

The Importance of Using Recycled Wastes

800px-Paper recycling in Ponte a Serraglio
click to enlarge

The matter of using recycled fiber entails a lot of environmental benefits. Recycling paper means lessening the demand on forest trees since it will take about 10 to 20 years before a tree grows into full maturity. In fact, a single tree can produce only 8,333.33 sheets of copier paper, which is still a far cry from the millions of tons of paper annually and globally produced. Obviously, forests from all over the world cannot keep up with this demand if nothing will be done about it.

As far as using recycled fiber is concerned, there are other ways and other fibrous materials that can go into recycling. The latest recycling technologies in using recycled fiber have been developed as a way of waste management; the following are some examples:

The “Knowaste Technology”

120px-Disposablediaper
click to enlarge

This technology was developed by a UK company to provide global solution in the waste disposal management of one of the most widely used fibrous materials filling up the landfills. These are the absorbent hygienic products or the disposable diapers and feminine and adult napkins we all know of. A community who will be using recycled fiber can benefit from having this kind of technology. Young and old members of the community contribute largely in adding up to these wastes. In fact a single household can be a multiplied by the number of users as well as the number of disposable absorbent materials they contribute.

The Knowaste process involves the collection of absorbent hygienic products to be deposited to a Knowaste plant. The plant uses its mechanized facilities to sterilize the materials and separate the individual components of each absorbent material. The organic fiber residues, absorbent polymers and plastic linings are separated to be processed for reuse.

All these sub-material can be used in producing and using recycled fiber in the form of plastic wood, plastic roofing materials, absorbent materials, recycled paper materials and organic wastes that can be used for green energy. However, all of these materials will have to undergo disinfection, filtration and cleaning and final screening before they are compressed and stored in the form of pellets ready for sale and distribution to end users.

Carpet Fiber Recycling Technology

Carpet Waste Fiber Used as Concrete Reinforcement

A typical carpet has surface nylon fibers and fiber yarns plus two layers of backings. Scientists at Georgia Tech have developed the latest recycling technologies in using recycled fiber like nylon. The fiber's chemical composition can be recycled and used as concrete reinforcements. Carpet wastes and its components were developed as Fiber for Concrete Reinforcement (FRC) materials to be mixed with cement, river sand, water, crushed granite and some super plasticizers. Tests have shown that a plain mix of concrete is brittle and can get easily distressed compared to a cement mixture with FRC components. The concrete sample combined with the recycled carpet waste materials remained intact as the fiber materials held the concrete materials altogether.

Carpet Waste Fibers Used for Soil Reinforcement

Fiber for Soil Reinforcement, or FSR, represents shredded carpet materials which are used to reinforce the concrete mix used for road constructions. Unpaved roads in country or rural areas were used as trial sites to test the concrete strength. The result showed great promises since the traffic bearing capability of the road showed more stable soil structure.

On a personal level, we can all contribute in minimizing and managing waste by using recycled fibers in our own ways, albeit smaller scales. Recycling of old clothes into new and reusable garments, accessories and other implements like rags and backings can go a long way if every household will do the same.


Comments

Showing all 9 comments
 
ciel s cantoria Aug 28, 2010 4:26 PM
RE: The Latest Recycling Technologies in Using Recycled Fiber
Hi Mohd, in my opinion presenting the strengths of the recycled fiber would be the better approach, inasmuch as the very essence by which these products are being recycled is their high capacity for indestructibility.

thanks for reading...
Mohd Ikhwan Aug 28, 2010 3:59 PM
the use of fibre nylon in the concrete mix to improve strengthens
Now, I'm doing dissertation about the use of fibre nylon in the concrete mix to improve strengthens. From the article that you are published, it is closely related to the topic I chose for my thesis research. My question, how the problem of removal of nylon fiber can be described problem study for my thesis. is it necessary for me to state the problems facing the concrete always cracks where the fiber can reduce the incident from becoming worse. or nylon fiber waste a lot of use in the manufacture of concrete which provides useful benefits that can reduce the problem of waste disposal. how i'm going to described on that particular things.
ciel s cantoria Jun 12, 2010 1:27 PM
RE: The Latest Recycling Technologies in Using Recycled Fiber
Hi BK,

Thank you for your interest in this article. Please refer to reply posted on May 04,2010.
B K Tiwary Jun 12, 2010 10:08 AM
Recycling of polyester yarn
How polyester yarn waste (POY/ FDY)can be recycled.
ciel s cantoria May 4, 2010 2:33 AM
Polyester Yarn
Hi Anil,

Thank you for the interest in this article; kindly visit the article included in this series entitled . Polyester Fiber from Recycled Bottles Providing Cost Efficiency in Textile Manufacture, which discusses the process of polyester yarn or pep yarn is processed. Its by-products are Pet flakes, Polyester crimped, Tire Cord Yarn Waste, Fiber, Popcorn, Lumps, PET Flakes,Viscose Fiber Filament waste for melting. Some of these are used as fillings for pillows, comforters, shoulder strap paddings, bags and all others that may need fillers or insulations.
anil May 4, 2010 2:13 AM
recycling of poyester waste
i am interested in know how for recycling of polyester waste yarn,also let me know byproducts can be manufactured from it
ciel s cantoria Feb 5, 2010 5:02 AM
additional Information
Actually, one of the companies who recycles plastic bottles into environmentally friendly polyesters is
Japan-based Teijin Fibers Ltd. who uses the fabric for their Eco-A-Wear™, and it's called Teijin's Ecopet® fiber - It will be carried by Sears Co,as their business suit line.
ciel s cantoria Feb 5, 2010 4:56 AM
RE: The Latest Recycling Technologies in Using Recycled Fiber
Hi Clare,

Thank you for reading and taking interest in this article. Knowaste Technology includes firms like Aika-eco, Crowley Engineering and NRC as their clients, meaning they are the first line users of Knowaste's recycled products. Nevertheless, you can have more information about the recycling process via this URL:
http://www.knowaste.com/recycle_process.php

I hope I was able to satisfy your query.

Clare Robertson-Marriott Feb 5, 2010 4:31 AM
making fabric from plastic bottles
Do you know where is this being done in the UK? unclear from website in the UK
 
blog comments powered by Disqus
Email to a friend