Compression Ratio, Capacity and Volumetric Efficiency of the Refrigeration Compressor

Written by:  • Edited by: Lamar Stonecypher
Published Oct 9, 2009

This article describes some important terms related to the refrigeration and air conditioning compressors. These are piston displacement or compressor capacity, clearance volume, compression ratio, and volumetric efficiency of the compressor.

Introduction

This article describes some important terms related to the refrigeration and air conditioning compressors. These are compression ratio, capacity and volumetric efficiency of the compressor.

Piston Displacement or Compressor Capacity

The capacity of the compressor is very important parameter, since the capacity of whole refrigeration or the air conditioning plant depends on it. The capacity of the reciprocating compressor depends on the diameter of the cylinder bore, the length of the piston stroke inside the cylinder, number of cylinders in the compressor and the speed of rotation of the crankshaft. Piston displacement of the reciprocating compressor is the volume swept by the piston inside the cylinder in unit time and it is same as the capacity of the compressor. The piston displacement or the capacity of the compressor can be expressed in cubic meter per min (m3/min), cubic meter per sec (m3/sec), cubic feet per minute (cfm) or liters per second (lps).

In general the capacity of the compressor is given by the formula:

Capacity = Π * D2 * L * N * n/4

Where: D is the diameter of the bore of the bore of cylinder

- L is the stroke of the piston inside the cylinder, which can also be the length of the bore.

- n is the number of cylinders in the compressor

- N is the speed of the rotation of the crankshaft that can be expressed in rotations per minute (rpm) or rotations per second (rps)

Clearance Volume of the Compressor

When the piston reaches top dead center (TDC) position inside the cylinder, it cannot go and touch the extreme end of the cylinder. The piston stroke is performed only till certain length inside the cylinder and small volume inside the cylinder towards its extreme top end remains empty. This volume is called as the clearance volume. The space left between the TDC position of the piston and the discharge valve is called as the clearance volume of the cylinder or compressor. The clearance volume limits the stroke of the piston; hence it reduces the capacity of the compressor as well as its volumetric efficiency.

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Comments

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Max Jun 13, 2010 10:31 PM
Performance Evaluation
There are two many factors to provide a step by step evaluatiion as you request Binu. The TXV must be evaluated; the air flow on both coils; the desired temp; type refrigerant; ambient temp; etc. One must know what head pressure; what back pressure; and superheat for example. You may also determine a compressors condition if the exact charge is known through amp draw. Another way is the pump down test.
johnson May 28, 2010 2:27 AM
adiabatic efficiency of a multi stage compressor
hi,
What will be the maximum adiabatic efficiency of a reciprocating compressor? sombody told that this efficiency for a 4th stage of reciprocating compressor is about 170% ( for that stage only) is it correct?
Binu Dec 16, 2009 9:06 AM
volumetric efficiency reciprocating compressor
please suggest, step by step method to perform performance evaluation of a refrigeration reciprocating compressor.
 
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