Hydraulic Turbines: Kaplan Turbine

Written by:  • Edited by: Lamar Stonecypher
Updated Nov 27, 2009

Kaplan Turbine is designed for low water head applications. Kaplan Turbine has propeller like blades but works just reverse. Instead of displacing the water axially using shaft power and creating axial thrust, the axial force of water acts on the blades of Kaplan Turbine and generating shaft power.

Most of the turbines developed earlier were suitable for large heads of water. With increasing demand of power need was felt to harness power from sources of low head water, such as, rivers flowing at low heights. For such low head applications Viktor Kaplan designed a turbine similar to the propellers of ships. Its working is just reverse to that of propellers. The Kaplan Turbine is also called as Propeller Turbine.

Design of Kaplan Turbine

To generate substantial amount of power from small heads of water using Kaplan Turbine it is necessary to have large flow rates through the turbine. Kaplan Turbine is designed to accommodate the required large flow rates. Except the alignment of the blades the construction of the Kaplan Turbine is very much similar to that of the Francis Turbine. The overall path of flow of water through the Kaplan Turbine is from radial at the entrance to axial at the exit. Similar to the Francis Turbine, Kaplan Turbine also has a ring of fixed guide vanes at the inlet to the turbine.

Kaplan Turbine
click to enlarge
Unlike the Francis Turbine which has guide vanes at the periphery of the turbine rotor (called as runner in the case of Francis Turbine), there is a passage between the guide vanes and the rotor of the Kaplan Turbine. The shape of the passage is such that the flow which enters the passage in the radial direction is forced to flow in axial direction. The rotor of the Kaplan Turbine is similar to the propeller of a ship. The rotor blades are attached to the central shaft of the turbine. The blades are connected to the shaft with moveable joints such that the blades can be swiveled according to the flow rate and water head available.

The blades of the Kaplan Turbine are not planer as any other axial flow turbine; instead they are designed with twist along the length so as to allow swirling flow at entry and axial flow at exit.

Working of the Kaplan Turbine

The working head of water is low so large flow rates are allowed in the Kaplan Turbine. The water enters the turbine through the guide vanes which are aligned such as to give the flow a suitable degree of swirl determined according to the rotor of the turbine. The flow from guide vanes pass through the curved passage which forces the radial flow to axial direction with the initial swirl imparted by the inlet guide vanes which is now in the form of free vortex.

The axial flow of water with a component of swirl applies force on the blades of the rotor and looses its momentum, both linear and angular, producing torque and rotation (their product is power) in the shaft. The scheme for production of hydroelectricity by Kaplan Turbine is same as that for Francis Turbine.


Comments

Showing all 17 comments
 
moses wakatama Jul 11, 2011 10:36 AM
about turbine operation
how best do these turbine operate in cascade power stations
Bojjasurendrakumar Mar 12, 2011 12:53 AM
Specificspeed
As an engr why i have to study this hydraulic turbines?how it helps to me?How specificspeed plays an important role in hydraulicturbines?
naveenagrawal Aug 25, 2010 10:05 AM
Re: velocity of flow at inlet & outlet
The energy of fluid, without considering temperature change, is the sum of Pressure energy, kinetic energy and potential energy. Remember, the Bernoulli's Equation

http://www.brighthub.com/engineering/civil/articles/52831.aspx

So, even if the velocity of flow at the inlet or exit of the turbine remain same the change in pressure and the potential energy can result in the energy transfer.
ravindra k Aug 25, 2010 7:38 AM
kaplan
@naveenagarwal
I suppose the velocity of flow at inlet & outlet never be the same because the energy is transferred to turbine.
Jacob Ajayi Jun 17, 2010 1:41 AM
80 MW Kaplan Turbines
I need the specs for the 80 MW Kaplan Turbines installed in Kainji dam, Nigeria in 1968. I already have the specs of the four later installs in 1972 and 1976
kamesh May 21, 2010 8:01 AM
kaplan turbine
what is the maximum R.P.M. of runner shaft??
kamesh May 21, 2010 7:59 AM
kaplan turbine
Basically kaplan turbine use only for low head like 20m and high flow rate of water.
The water flow rate can be measure by
P= pgrhk
DINESH MAURYA May 6, 2010 1:25 AM
Kaplan Turbine
Kaplan Turbine constructional detail and velocity triangles,power and effiiciency and calculation, digree of reaction
swarnik mehar Mar 11, 2010 5:14 AM
kaplan turbine
full working principal in kaplan turbine
chetan mali Feb 16, 2010 1:08 AM
design
show it's design by animation
ravindra Feb 5, 2010 4:05 AM
about turbine
matter is very nice ,plz send some live video of working of turbine
Tom Muhumuza Dec 28, 2009 3:19 AM
size and minimum flow rate for effective operation of the kaplan
what is the minimum flow rate for a a kaplan turbine to operate. and are there sizes small enough to be used in water distribution systems?.
naveenagrawal Sep 3, 2009 2:15 AM
@ raghuram
Turbines are available in every possible size. To use OHSR for power generation you have to take into consideration:
1) For what purpose do you want to use the power.
2) Availability of continuous flow for efficient power generation.
3) Amount of power generated. To know whether it is economically viable.

Generally the flow from OHSRs is in low quantity and is discontinuous. So the model of solar and wind power generation, first store by charging batteries then use, will be suitable.
naveenagrawal Sep 2, 2009 2:30 PM
@ anil and pankaj
The velocity of flow at the inlet and outlet is not necessarily equal.

Velocity of flow at the inlet and outlet can be equal if the area-of-cross-section at the inlet is equal to that at the outlet, considering the fluid is incompressible for the flow through the turbine.
raghuram Aug 30, 2009 11:46 AM
why cant we produce eleticity from OHSR's
i think it is possible to generate electicity from city OVER HEAD SERVICE RESERVOIRS. Are there any micro turbines availeble?If availeble kindly send the details to my mail&persons to approach.
pankaj Aug 29, 2009 6:34 AM
kaplan turbine
why the velocity of flow at inlet and outlet are equal?
please send ans in my email add
anil Aug 25, 2009 1:29 PM
kaplan turbine
why the velocity of flow at inlet and outlet are equal?
please send ans in my email add
 
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