General Layout of a Thermal Power Plant

Written by:  • Edited by: Lamar Stonecypher
Published Jan 22, 2009
• Related Guides: Generating Electricity

The coal which you use in your backyard for barbeque performs much more important functions such as generating electricity for us in thermal power plants. Learn about the layout of these plants in this article.

Introduction

With the world on a development spree, there is shortage of power in most places whilst the demand seems to be in a never ending upward spiral. There are several answers to this challenge such as the nuclear power plants, but the conventional thermal power plants also play an equally important role in this power equation. Learn about these power plants in this article.

General Layout of the Plant

Though each plant is unique in itself in terms of specific features and functionalities, still there is a broad outline to which all thermal power plants confirm to and in this article we will study about the general layout of a typical power plant.

There are four main circuits in any thermal power plant and these are

  1. Coal & Ash Circuit – this circuit deals mainly with feeding the boiler with coal for combustion purposes and taking care of the ash that is generated during the combustion process and includes equipment and paraphernalia that is used to handle the transfer and storage of coal and ash.
  2. Air & Gas Circuit – we know that air is one of the main components of the fire triangle and hence necessary for combustion. Since lots of coal is burnt inside the boiler it needs a sufficient quantity of air which is supplied using either forced draught or induced draught fans. The exhaust gases from the combustion are in turn used to heat the ingoing air through a heat exchanger before being let off in the atmosphere. The equipment which handles all these processes fall under this circuit.
  3. Feed Water & Steam Circuit – this section deals with supplying of steam generated from the boiler to the turbines and to handle the outgoing steam from the turbine by cooling it to form water in the condenser so that it can be reused in the boiler plus making good any losses due to evaporation etc.
  4. Cooling Water Circuit – this part of the thermal power plant deals with handling of the cooling water required in the system. Since the amount of water required to cool the outgoing steam from the boiler is substantial, it is either taken from a nearby water source such as a river, or it is done through evaporation if the quantity of cooling water available is limited.

The above breakdown of the plant would give you a clear idea about the components of the plant but a complete picture shown below would be more useful in getting an idea how these circuits are integrated together to form the complete power plant.

General Layout of Thermal Power Plant
click to enlarge

References

Image of Power Plant Layout: Arora, S.C. & Domkundwar, S. (1993) A Course in Power Plant Engineering. Delhi: Dhanpat Rai & Sons.


Comments

Showing all 71 comments
 
Brteku Jan 16, 2012 10:20 AM
RE: General Layout of a Thermal Power Plant
please explain boiler bed tube failures & causes in FBC 100 TPH @110 kgs/cm2g
Aryan kumar Dec 27, 2011 2:50 PM
RE: General Layout of a Thermal Power Plant
can you please send me the full information about boiler feed pump(type, construction, operation, principle,pics) . i will always thankful to u for this. aryakumar475@gmail.com
Ibrahim Vic Cayaba Nov 2, 2011 3:07 AM
RE: General Layout of a Thermal Power Plant
Your article is very informative, could you please send me a general lay out,plan,opreation working lay out of a thermal power plant. I am delegated by my company to make a Product profile for a Thermal Power Plant, i.e. from start of construction to finishing. By giving me such information such as lay out drawings, I will be able to incorporate what products are required from phase to phase of the Thermal Power Plant Construction. such as first satage is foundation treatment (driven concrete pile/or bored piles, piles caps, foundation of equipment boilers,chimneys what is temperature expected (to protect the steel or concret structures and other chemical encountered to protect the concrete from damage. Thank you<br><br>Sincerely,<br>Ibrahim B. Cayaba
Lubina Ar Oct 30, 2011 4:54 AM
RE: General Layout of a Thermal Power Plant
sir ....<br>        can u please discribe  the parts of thermal power plants in proper way
sreeharsha Oct 6, 2011 11:29 PM
RE: General Layout of a Thermal Power Plant
hi sir....
can u please give me some animatioms about power plant and its accessories
RONY Aug 29, 2011 8:21 AM
photo of thermal power plant
sir please give me all the photos of power plant in proper way
vinit kumar choubey Aug 8, 2011 11:10 PM
anonymous
sir i request
please can you give me details of thermal power plant layout,operation and working of plant.
sahil sharma Aug 7, 2011 8:49 AM
about use of solar plates
please tell me the where &how we use the solar plates in thermal power plant
Ranti Dunmoye Jul 13, 2011 10:37 PM
Design of PFBC coal-fired plant
i was given as a project in school to design 250MW PFBC power plant. I need the design calculation of a boiler, steam turbine, among others. Pls its very urgent.
Jack Mar 10, 2011 9:32 AM
Induction boiler
Can u anybody explain why we cant use induction type boiler in power plants so that we can reduce the fuel, ash and corresponding equipment like conveyor, coal storage yard, esp, coal handling plant, ash handling plant etc.........
ravi kumar t. Mar 2, 2011 6:01 AM
have to know about the power plant
please can u give me the details of thermal powerplant layout , opertion and working of plant
Vivek Feb 4, 2011 4:15 AM
Yagya Ghimire - Coal Power plant
email id: is
vivek@adventconsulting.co.in

M: +91- 9820520929
Vivek Feb 4, 2011 1:52 AM
Yagya Ghimire - Coal Power plant
Dear Mr. Ghimire.
We are trying to set up a coal based power plant in Nepal and will want to tie up with you. We are to submit a proposal to Govt. of Nepal next week.
Please get in touch with me at vivek@adventconsulting.in
sudhir pakmode Feb 2, 2011 3:11 AM
ash handling plant
hello sir,
i want to know how the bottom ash and fly ash get seperated in precipetator and brief description about ash handling plant. thank you
ranjith Jan 28, 2011 12:04 AM
thermal power details
Hi sir,
please can u give me the details of thermal powerplant layout , opertion and working of plant .
manikandan Jan 24, 2011 8:45 AM
thermal power plant
why we using high pressure turbine infront of low pressure tubine
H.K. NAYAK Dec 31, 2010 4:27 AM
about pressure and temp
sir, which is the most important factor on that power plant operation works?is it pressure or temperature ?
Yagya Ghimire Dec 25, 2010 3:56 AM
20 MW Coal Fired Thermal Plant.
I am planning to estabblish 20 MW Coal Fired Thermal Power Plant in Nepal and want to have consultancy in this regard. In order to get approval from the government, I first need to have some general project features like approx. project cost, coal requirement, water requirement, land requirement, unit generation cost, etc. The plant to be established is abot 250 Km from the place where coal is available. Please suggest. Thanks.
ketharagowry Dec 22, 2010 4:07 PM
cress plant
watercress and saladcress both are used for salads but the different is watercress is grows in the water and the saladcress is grows in the land.And both are having thin stem and small leaves.
Anand C. Dec 21, 2010 5:17 AM
Regarding doubts in controllers
Can u tell me,what are the control parameters in turbine
jitendra Dec 11, 2010 8:55 AM
specifications of FD,ID Fans for 22MW thermal power plant
sir i want to know what should be the capacity of FD,and ID fans and can we use FD or ID fan alone . which one will be economical using both or seperately.
sary .shanthan Nov 20, 2010 8:42 PM
RE: General Layout of a Thermal Power Plant
sir.pls tell me the general layout of thermal power plant
Shrikant G Nov 16, 2010 6:49 AM
Starvation problem
sir
can u tell me details @ starvation in boiler water wall tubes / Drum etc due to lack of water or overheating. & also what r the bad effects of that on process of power generation.
Santosh Patil Oct 25, 2010 6:09 AM
powerplant
Res.Sir
my Qestion is 1 bif shaft in turbine through out connect with lp,ip hp if low power genrate and high power genrate steem is flow in all stage
Rashid Oct 21, 2010 6:47 AM
Gas Turbine
Hi sir
Please can you explain me in detail the the difference between gas & diesel power plant.
William E. Bird Oct 17, 2010 10:44 PM
BOILER TUBES
HOW MANY FEET OF BOILER TUBES IN AN AV. ELECTRIC POWER PLANT BOILER?
thirumalraju Oct 8, 2010 9:51 AM
mechanical
sir , Please provide study materials for pulverised coal fired boiler
mayank mathur Sep 11, 2010 9:25 AM
question regarding to develope own thermal power plant
sir i have done B.E. in ECE,plz give me the best way to setup my own TPP,i have a big dream to develope my own TPP so plz could you tell me what is the first step that i have taken?????
Venkanna babu Sep 11, 2010 6:03 AM
Good job r not.
Is a job at powerplant hav a good career. When it is compared with software
gaurav yadu Sep 7, 2010 2:13 PM
power generation and distribution
sir. please tell me about coal thermal power plant generation and distribution.
Sadiq B Aug 24, 2010 5:40 AM
.25 to 30 mw Thermal Power Plants
dear sirs
please advise us, our company is planning to project 25 to 30 mw Thermal Power Plants, in karnataka or Goa sector, please advise us, is it true business view of Long life or profit side and also advise which state is become suitable for us .
sakthimanian Jul 22, 2010 6:54 AM
Vibrations
I am doing condition monitoring in thermal power plant. In that vibration readings were taken. In what way velocity displacement and acceleration corelate with each other. In what way which is directly proportional to each other. Please explain me in detail. I am sakthimanian from orient power plant.
Toby Jul 16, 2010 4:14 AM
TPP General Layout
plz, tell me principle in arrange TPP General Layout? t x lots
ravi srivastav Jul 12, 2010 8:23 AM
power plant
plz tell me how can i find out the heat rate,boiler efficiency,turbine efficiency
Laman Jul 10, 2010 6:21 AM
Thermal power plant layout
It's really helpful for understanding the basic circuit and function of TPP. Thanks
Warren Jul 5, 2010 5:28 AM
Health Care
Dear Sir
Can you please tell me what type of health care must be provided at a coal fire power plant, what health screening is required, what is the OHS and Env Health issues related to a powerplant? (any specialist health care functions that must be rendered)
Is there legal requirements on how far the ash dump must be from the closest community?
Thanx
vinodh.s Jun 29, 2010 9:45 PM
query
dear sir, i want to know some technical details about electrical side in thermal plant.pls provide the websites details
Gudivada.Narasimharao Jun 23, 2010 2:40 AM
power systems
it is more useful in my studies
rajesh kumar singh May 28, 2010 1:29 AM
cost of thermal power of 4 mw with husk in paper unit
calculation of above factor
Albert May 23, 2010 6:59 AM
coal thermal power plant
what monthly quantity and quality of coal do we need for a 50 MW power plant? . We are compiling a pre-feasibility study for a unit in DRCongo. And we intend approaching constructors in South Africa.Many thanks for the info.
ADEKUNLE BABATOPE AJAYI May 7, 2010 10:44 AM
RE: General Layout of a Thermal Power Plant
Please,
I deeply appreciate your effort concerning the future engineer that your material is building.
I will be grateful if i can get a clue and a better insight on this project topic for my masters degree thesis.
"Computer Aided Design of electrical parts for heat or thermal electric power plants based on organic fuel"
Thanks as i look forward to hear from you
cheers and remain blessed by the LORD
G R DESHMUKH Apr 28, 2010 7:27 AM
THERMAL POWERM PLANTS - ELECTRICAL LAYOUT
Dear Sir,
Please tell me about modern electrical layouts of thermal Power Plant , I have not yet worked in any power plant but there is chance after few months, so gathering all the information. Im diploma holder in ELECT. ENGG.
V. Ashok Apr 21, 2010 2:03 AM
RE: General Layout of a Thermal Power Plant
hi, what is the average calorie of heat required to produce one kilowatt of electrical energy?
with regards,
Ashok
Kishor shende Apr 19, 2010 5:21 PM
Thermal power plant coal based
I have a lot more from this side its realy help for future.
Regards,kishor shende
Rajesh Kumar Pandit Apr 14, 2010 9:30 PM
Thermal power plant layout
Hello sir ,
I am student of ITI in (C.O.E) Repair and maintains of Power supply .

can u please details in power plant in all type of importent machine in power plant Ex:- boiler ,roller ,trbin,etc.
santosh singh Apr 11, 2010 6:36 AM
power plant
can u tell how to calculate coal& water required for /MW generation
Aruna Apr 9, 2010 6:04 AM
Thermal power plant
Can u please tell me the constructional details of a thermal power plant?
zaraf Mar 25, 2010 6:43 AM
thermal cycle
Why do we need to cool down steam return from turbine before heatup again and then pumped to the boiler
VIJAYKRISHNA Mar 17, 2010 12:01 AM
POWER PLANTS (1MW)
PLANING FOR 1MW POWER PLANT SUGGEST ME WHICH TYPE IS THE BEST FOR THE NEXT GENERATION
NITIN GAWANDE Feb 18, 2010 9:05 AM
THERMAL POWER PLANT
GIVE ME INFORMATION ABOUT ELECTRICAL SIDE IN THERMAL POWER PLANT
Lalit Ranjan Samal Feb 17, 2010 8:35 AM
3d views
i am visited this site. really i am very happy to see this article. but i want more data about power plant
can you tell me website which is having more data about thermal power plant. plz send me more 3d views in my mail id
Tony Irwan Feb 9, 2010 8:38 PM
Minimum Requirements HSE Plan
Please advise minumum requirement of HSE Plan
for Coal Fired Power Plant Project.
( During Construction Periode )

Thank you for your cooperation

Regards,
Tony Irwan
Veena Tiwari Feb 6, 2010 4:26 AM
Thanks a lot.!
Hi, i have visited this web site for the first time, n it has really helped me have an clear idea in very sort time abt Coal based Thermal Power plants n has helped me prepare for an interview. I would like to continue gain new information from this site. Thanks!
vijay Feb 6, 2010 2:09 AM
about three dimentional view
thanks for info
where can i find the three dimensional views of parts of boiler?suggest any websites...

mehwish Feb 6, 2010 1:16 AM
layout
please send me the detail about the difference of layout and schematic diagram of thermal power plant
seshi Feb 3, 2010 9:14 AM
RE: General Layout of a Thermal Power Plant
where can i find the three dimensional views of parts of boiler?suggest any websites...
Lavanya.KG Jan 23, 2010 9:54 AM
RE: General Layout of a Thermal Power Plant
Its truely good.. and it helped me in understanding the concept better..
thanks for ur article..
thameem Jan 8, 2010 9:30 AM
can u give a clr view in runing the plant by
movements by that by seeing it without reading everyone can analysis it ......thank u for explaing it
ravikishor srivastav Jan 4, 2010 7:40 AM
send me layout of more than 100 mw power plant layout
i m working in 11 mw power plant(thsrmal) but interested to go in 100 and above capacity of power plant so plz if u can send me the total layout i shall be thankful to u
raja Dec 29, 2009 9:08 AM
thanks for u r artical... please send for me interesting power plant news
nice for u r artical
sunil Dec 28, 2009 6:06 AM
Gear boxes-Power & Steam power plant
Kindly give me the layout of hydel power plant.and the balance of plant (BOP) goes in to it.

Awaiting for your reply.

Regards,
Sunil
anand kumar Dec 14, 2009 11:25 PM
Thanks a lot
It really helped me to understand the functioning of power plant in the best possible way I ever had.
keep it up ..............
ravi appala Dec 3, 2009 11:30 PM
thanks
It is interesting to see ur article and very much impressed with the quote from Rev. Vivekananda.

FYI - U might be interested to visit www.srcm.org
Nguyen Van Duc Nov 16, 2009 1:44 AM
Cooling water in Thermal power Plant
Hi Manoj!
Can you help me about Cololing water system in Thermal Power Plant? Thanks
pritam jakkanwar Nov 13, 2009 2:57 AM
layout
i required the layput of thermal power plant in civil engineering point of view & details of structures with respect to civil.
manoj Oct 24, 2009 1:02 PM
Deign of 125X 2 mw
If any body need help regarding the layout of thermal power plant ,cont me
raj Oct 8, 2009 7:53 AM
RE: General Layout of a Thermal Power Plant
thsnks for your article.
MOHD. ZEYAUDDIN AZMI Sep 11, 2009 11:44 AM
RE: General Layout of a Thermal Power Plant
Hi Ricky,
Thanks for your article. I want to know that why we cooling the steam which is coming out from the turbine at certain temperature.

Thank you
shah alam Aug 27, 2009 11:03 AM
RE: General Layout of a Thermal Power Plant
a lot of thank's to the person for this great thinking....let's we start a new and perfect science era...
Munkhbaatar Aug 12, 2009 7:37 AM
Request
Dear Ricky,

Thanks for your article. We are beginning 2x6 MW coal fired power plant project. If it possible, would you share with us information regarding methods for erect steam turbine & boiler on the power plant.
r.k. nema Jul 30, 2009 2:26 AM
design of 2x360 mw coal fired thermal power plant
thanks for your article. want more relevent article from your end
regards
 
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