Some type of foundation was used under the first layer of rammed earth, usually stones and rubble or layers of wooden logs laid lengthways.
Rammed earth was used to build walls, and it consisted of a mixture of clay/earth, sand, ox-blood and straw that is moistened with water into a dough-like substance.
Temporary, movable wooden forms which act as molds are made into which the mix is shoveled to a depth of around 8” before being tamped and compressed to around 4” using a wooden ramming/tamping tool, producing a smooth wall around 24” with apertures being framed with wood left for doors and loopholes.
This is carried on until the level of the layer reaches the top of the forming board.
Once this first layer has set the forms are removed and laid on top of it, lining them up before laying the next layer of the wall.
As the walls progressed apertures would be left and framed with wood to accommodate access doors, and loopholes for air and light.
This is continued until the wall reaches the required height and length, when the surfaces can be briskly brushed to remove any loose earth.
Balustrades and merlons would have required different designs of forming boards, also portable and constructed from wood.
Adobe is another method of building earth forts going back over the centuries.
The adobe mix consists of much the same components as rammed earth except straw is not used and individual bricks made from adobe mix are used to build the walls.
Wooden boxes are fabricated and act as molds for the bricks the sides held together with strips of hide or similar.
These molds can be any reasonable size, but for earth forts, they were probably 24” x 18” x 12” , which is not too big to inhibit drying right through and handling during construction of the walls. They could be laid on their flat giving a width of 24”, and of course if they were two courses that would give 48” wide walls.
The mixture is shoveled into the wooden molds, scraped level across the top, and left to partially solidify, at which stage they are turned out of the mold and left out of the sun to dry out.
Once solidified, they can be used to build walls of around 24” thickness; once again the first layer will be laid on a foundation of rubble or wood logs. The same mix of adobe is used as mortar, with the addition of a little more water to make it spread easier.
Reference Webs:
1. eartharchitecture- Jahili earth fort in Abu-Dubi
2. scribd -earth forts from rammed earth.
3. penelopeuchicargo – design of earth forts.
4. greenbuilding - rammed earth and adobe techniques