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A Blu-ray disc shares the physical shape of a DVD and is around the same thickness. But unlike a DVD, a Blu-ray disc does not sandwich the data between two layers of polycarbonate. Instead the data is placed on top of a single layer. This removes a problem called "birefringence" in which the laser can be refracted from the disc and made unreadable. Also ”disc tilt,” which can occur if the DVD is not flat, is not an issue with a Blu-ray disc because the data is on the top and closer to the objective lens of the reading mechanism. Due to the positioning of the data, a hard coating is added to the disc to prevent/minimize scratches and fingerprint markings.
Because the manufacturing of the Blu-ray disc is more akin to that of a CD than DVD, it results in a shorter production time and lower production costs per disc.